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Automotive Tooling and Equipment Parts: Holder | Precision Machining Case Study 2

A case study of processing a "holder" for accurately mounting large measuring units and cylindrical parts in fixed positions on an automotive parts mass production line.

In the case of disk-shaped or flange-shaped parts like "Φ60×20," it is strongly required to achieve extremely high "roundness," "flatness," and no deviation in the central axis (concentricity) to prevent play and tilt when incorporated into equipment. Our company fully utilizes years of know-how in turning and milling to consistently achieve strict dimensional tolerances of ±0.001mm and an extremely smooth surface roughness of Rz 0.4μm. This precise finish prevents measurement errors and misalignment during assembly in our customers' automation lines, thereby enhancing the overall reliability of the equipment. For the material, we chose stainless steel "SUS303," which has a good balance of rust resistance and machinability, widely used in FA equipment. This time, we produced only "1 piece" for the test operation and prototyping of a dedicated machine, but leveraging our expertise in custom production, we quickly delivered products that passed rigorous quality inspection. [Case Introduction] ■Product Name: Holder ■Material: SUS303 ■Size: Φ60 × 20 mm ■Lot: 1 piece For detailed processing examples and technical materials, please download the PDF or feel free to contact us.

Company：丸和機械
Price：Other

Processing Contract
Precision Holder

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Automotive Tooling and Equipment Parts: Holder | Precision Machining Case Study 1

Examples of processing "holders" used to securely fix and hold various sensors in predetermined positions in automatic assembly lines and precision inspection processes for automotive parts.

If there are slight dimensional variations or surface distortions in the holder components incorporated into the equipment, it can lead to significant misalignment (such as runout) in the detection positions of the tools or sensors at the tip, directly resulting in quality issues on the mass production line. At our company, we utilize our exceptional precision cutting know-how to achieve stringent dimensional tolerances of ±0.001mm and an extremely smooth surface roughness of Rz 0.4μm. We provide dedicated components that can securely hold the target object at accurate angles and positions without any wobble, contributing to the high precision of our customers' equipment. For the material, we use stainless steel "SUS303," which has an excellent balance of rust resistance and machinability, widely adopted in factory automation (FA) environments. This time, we received an order for a small lot of "3 pieces" due to the renovation and update of existing equipment. Leveraging our production system specialized in custom processing of single items and small quantities, we delivered the products quickly with quality assurance through 100% inspection. 【Case Study】 ■Product Name: Holder ■Material: SUS303 ■Size: 40 × 10 mm ■Lot: 3 pieces For detailed processing examples and technical documents, please download the PDF or feel free to contact us.